The mold processing center is a high-precision and high-efficiency CNC machine tool designed specifically for mold processing. It usually has complex processing capabilities and can perform milling, drilling, tapping, turning and other process operations. The structural design of the mold processing center takes into account the particularity of mold processing, such as high rigidity, strong cutting ability and processing accuracy requirements. Common mold processing centers are divided into vertical and horizontal types, which can meet most mold processing requirements.
Ordinary CNC milling machines are a type of machine tool widely used in general parts processing, suitable for basic processes such as milling, drilling and tapping. Its processing capabilities are usually relatively simple and have a wide range of applications, but the processing accuracy and efficiency of complex molds are difficult to match with mold processing centers.
2. Processing accuracy and efficiency
The accuracy of mold processing centers is usually high, especially suitable for the manufacture of precision molds. It uses a special precision positioning system and a high-rigidity structure, which can process multiple stations at the same time, greatly improving production efficiency. In addition, mold processing centers are often equipped with automatic tool changers, which can automatically change tools for processing different processes, further improving processing efficiency and accuracy.
In contrast, the accuracy and efficiency of ordinary CNC milling machines are relatively basic. Although its processing accuracy can meet the needs of general parts, the capabilities of ordinary CNC milling machines are usually insufficient for high-precision mold processing. The processing efficiency of ordinary CNC milling machines is limited by the singleness of the processing path, and often requires manual tool replacement, resulting in low production efficiency.
3. Applicable fields
Mold processing centers are mainly used for precision processing of molds, especially the production of high-precision molds such as complex plastic molds, aluminum alloy molds, and die-casting molds. Due to its high precision, multi-function and high efficiency, mold processing center occupies an important position in mold manufacturing in the automotive, aerospace, electronic products and other industries.
Ordinary CNC milling machines are more suitable for general metal cutting processing, such as basic processes such as milling and drilling of parts. Its application range is wide, including mechanical processing, mold repair, automotive parts processing, etc., but it is not suitable for high-precision processing of complex molds.
4. Cost and investment
Due to the more powerful functions and higher precision requirements of mold processing centers, their prices are usually more expensive than ordinary CNC milling machines. Especially for high-end mold processing centers, the price may be several times that of ordinary CNC milling machines. However, considering the advantages of mold processing centers in terms of precision, efficiency, degree of automation, etc., in the long run, its return on investment in large-scale mold production is higher.
In general, mold processing centers and ordinary CNC milling machines each have their own advantages and applicable fields. The mold processing center has an irreplaceable position in high-precision and high-efficiency mold processing, and is especially suitable for large-scale production and complex mold processing. Ordinary CNC milling machines are more suitable for basic processing, with a wide range of applications and low investment. When choosing, enterprises should make reasonable choices based on their own production needs, budgets and processing accuracy requirements.
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